Eucommia extract is highly favored for its unique health effects, but it faces a series of challenges in converting it from small-scale production in the laboratory to large-scale industrial production. In the process of promoting the industrialization of Eucommia extraction process, Sunsourcebio has experienced a series of innovations and breakthroughs from technology research and development to production process optimization. The solution to these challenges not only improves the production efficiency and stability of the products, but also provides the market with higher quality and more competitive Eucommia products.
From laboratory to mass production: main challenges faced
Process stability and replicability
When Eucommia extraction is carried out in the laboratory, the extraction conditions can be precisely controlled due to the small scale. However, when the extraction process is converted to industrial production, how to ensure that each batch of extracts has the same active ingredients and quality is a huge challenge. Sunsourcebio strictly controls the parameters such as temperature, pressure, time usage in the extraction process, and ensures the consistency and stability of each link through data management.
Production cost control
The raw materials and equipment used in the laboratory research and development stage are usually simple, small-scale, and relatively low-cost. However, industrial production requires large-scale procurement of raw materials and the use of professional equipment, which undoubtedly increases production costs. In order to reduce production costs, Sunsourcebio has reduced unnecessary waste and costs by optimizing the extraction process, selecting suitable raw materials and equipment, and continuously optimizing efficiency during the production process.
Matching of equipment and technology
Laboratory extraction technology usually uses small-scale equipment, while industrial production requires more efficient and larger-scale equipment to support high-yield production. How to transform laboratory technology into equipment that can be mass-produced is a major challenge for the industrialization of Eucommia extraction technology. By introducing internationally advanced extraction equipment and localizing it to perfectly match the company's process flow, the production capacity and extraction efficiency of the equipment have been improved.
Stable supply of raw materials
The raw material planting of Eucommia is affected by the natural environment and planting management. Ensuring a stable supply of raw materials is crucial for industrial production. Sunsourcebio has established multiple stable raw material supply chains across the country and cooperated with high-quality Eucommia planting bases to ensure the stability and consistency of raw materials. In addition, the company has also cooperated with multiple farms to adopt sustainable planting and organic certification to ensure the high quality and pollution-free of raw materials.
Quality control and regulatory requirements
With the large-scale production of products, how to ensure product quality and meet the regulatory requirements of various countries has become an important task. Sunsourcebio has established a strict quality control system, from raw material procurement, production process to finished product testing, every step is strictly controlled.
Solutions and innovations for industrial production
Technology optimization and process improvement
Sunsourcebio continues to carry out technological innovation and optimization in the extraction process, such as using advanced methods such as supercritical water extraction and membrane separation purification in the extraction process to improve the extraction efficiency of effective ingredients. In addition, the improved extraction process is more environmentally friendly and in line with the concept of green production.
Introduction of large-scale production equipment
In order to meet the needs of large-scale production, Sunsourcebio has introduced internationally advanced extraction, concentration, drying and other equipment. The new equipment not only improves production efficiency, but also ensures the consistency and stability of the product, so that laboratory technology can be smoothly converted into industrial production.
Intelligent production management system
By introducing an intelligent production management system, Sunsourcebio can monitor various indicators in the production process in real time to ensure that each link is operating in the best condition. This digital and automated production management method greatly improves production efficiency, reduces human intervention and errors, and ensures the efficiency and precision of the production process.
Management of the raw material supply chain
Sunsourcebio has established long-term cooperative relationships with multiple Eucommia ulmoides planting bases, and uses intelligent systems to track the planting, picking, transportation and other links of raw materials to ensure the quality and stability of raw material supply.
In the process of promoting the industrialization of Eucommia ulmoides extraction technology, Sunsourcebio has solved a series of challenges such as process stability, production costs, equipment matching, and raw material supply. Through technological innovation, equipment upgrades, and intelligent management, small-scale laboratory production has been successfully transformed into large-scale industrial production. This not only improves the production efficiency and quality of Eucommia ulmoides extracts, but also provides global consumers with safer and more effective Eucommia ulmoides health products. With the continuous advancement of technology, the industrialization of Eucommia ulmoides extraction technology will further promote the development of the health industry and benefit more consumers.
